Weld cracks can:

  • Occur during or after welding (Hot or Cold)
  • May be visible on on the surface of the weld.
  • Usually occur due to a stress concentration. Stress can be caused by surface or subsurface discontinuities.
  • Can also occur due to the welding procedure or technique.
  • Are described based on the direction of the crack relative to the weld. For example: Longitudinal/ Transverse

Crack Location

Depending on their position, information may be garnered from the location of the crack.


Weld Cracks.png
  • Throat - A crack that extends through the weld along the throat of the weld is usually stress related.
  • Root - If the crack begins at the root of the weld or at the root surface, its cause is usually stress related.
  • Toe - If there are base metal cracks that propagate from the toe of the weld, its cause is usually stress related.
  • Crater - If the crack occurs at the termination point of the weld, it is probably technique related.
  • Underbead - If the crack occurs at the Heat Affected Zone, it is usually procedure or technique related.
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